Quality Control

On site, we have a variety of in-house quality control sevices.

Quality Control

Key Benefits of Quality Control

Cost savings
Added value to product

The age-old adage goes: “Quality over quantity.” At Aztec Plastic, we wholeheartedly embrace this philosophy. Plastics is not our job; it’s our passion. Whether we are producing a small batch of prototypes or a high-yield run of products, we will always strive to create the best possible version of your creation. Aztec Plastic not only employs some of the most talented plastic and metal workers in the field, we also retain a variety of in-house quality control technicians. Their entire job consists of making sure the production of your items, parts or rapid prototypes are the best they can possibly be.

Current AP Quality Control Hardware / Software

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CMM

Model:

B&S Microxel PFX 4-5-4

Features:

CMM Manager Software
GD&T Measurement Integration
0.00001” Resolution
Customizable Programs and Reports
3D file Importing
Electronic Inspection Records
Calibration Sphere
Metric or Imperial Units

Video Measurement system

Model:

ROI Sprint 100 w/QC2000 DRO

Features:

200X Zoom
Angle, Diameter, and Radius
Measurement

Optical Comparator

Model:

Sigma M HB400 w/QC2000 DRO

Features:

Digital Angle, Diameter, and Radius Measurement
Electronic Protractor
Decimal or Minute Degree Units
Metric or Imperial Units

Circular Geometry Gage

Model:

Mahr Federal FormScan 3100

Features:

Circularity (Roundness), Flatness, Concentricity, Perpendicularity, Parallelism, Plane Runout, and Co-Axiality Measure
Resolution 0.00001”
Metric or Imperial Units

Balance (Density Tester)

Model:

Mettler Toledo / XS104

Features:

Resolution: 0.0001g
Digital printout
Calibration includes Self Adjustments

Moisture Analyzer

Model:

Data Support Co. MB45-2A0

Features:

Material moisture content analysis (%)
Internal Temperature and Wt. Calibration Kit

Profilometer

Model:

Federal Pocket Surf

Features:

Ra, Rz, and Rmax/Ry Measurement
Roughness Units: Ðin or Ðm

CAD Software

Model:

Autodesk Featurecam Premium 2017

Features:

Full 3D and 2D Engineering Drawing Capability

SPC Software

Model:

Minitab 16

Features:

Capability 6 pack, X-bar, Histograms, and cPk

Various N.I.ST. traceable gages on calibration schedule

Model:

Digital micrometers, calipers, indicators, and funtional fixtures

Features:

In-process and Final inspections performed by trained personnel

Federal Products Co. instrumentation

Model:
Formscan 3100 Circular Geometry Gauge

Features:

Surface tester
Roundness
Concentricity
Radial runout
Circular waviness
Squareness
Axial runout
Circular parallelism
Perpendicularity
Slope analysis (including DR/D0)

Programmable Computer Comparitor

Model:
Starrett/Sigma Optical Quadra-Chek 2000 Measuring Projector

Features:

Optical Edge Detector
Electronic Protractor
SPC capabilities

Universal Punch Corp. instrumentation

Features:

Concentricity Gauge with readout
Various additional optical and mechanical inspection equipment
Measuring and testing equipment and gauges all of which are calibrated to ISO 9000 Certification Standards.

Current AP Quality Control Process Capabilities

AS9100 C and ISO 9100:2008 Certification	Upgrade to new revisions in 2Q 2018
First Article Inspection	AS9102 or customer format reports
PPAP Submission Levels 1-5	Control Plan, Process Flow, PFMEA, GR&R (MSA), and Capability SPC
AQL Statistical Sampling Plan	ANSI/ASQ Z1.4 applied inspection sampling levels per customer requirements
QMS Quality Records Control	Industry and customer required retention system

Please contact us if you have any questions about our quality control processes.

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Comments:

Hear from our clients.

They’ll do smaller quantities than anyone else because they hope to grow your business with you. Competitors don’t.