Quality Control

 

Quality Control

On site, we have a variety of in-house quality control sevices.

 

Quality Control

Key Benefits of Quality Control

  • Cost savings
  • Added value to product

The age-old adage goes: “Quality over quantity.”  At Aztec Plastic, we wholeheartedly embrace this philosophy.   Plastics is not our job; it’s our passion.  Whether we are producing a small batch of prototypes or a high-yield run of products, we will always strive to create the best possible version of your creation.  Aztec Plastic not only employs some of the most talented plastic and metal workers in the field, we also retain a variety of in-house quality control technicians.  Their entire job consists of making sure the production of your items, parts or rapid prototypes are the best they can possibly be. 

Current AP Quality Control Hardware / Software

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  CMM

Model: 

B&S Microxel PFX 4-5-4

Features:

  • CMM Manager Software
  • GD&T Measurement Integration
  • 0.00001” Resolution
  • Customizable Programs and Reports
  • 3D file Importing
  • Electronic Inspection Records
  • Calibration Sphere
  • Metric or Imperial Units
  Video Measurement system

Model: 

ROI Sprint 100 w/QC2000 DRO

Features:

  • 200X Zoom
  • Angle, Diameter, and Radius
  • Measurement
  Optical Comparator

Model: 

Sigma M HB400 w/QC2000 DRO

Features: 

  • Digital Angle, Diameter, and Radius Measurement
  • Electronic Protractor
  • Decimal or Minute Degree Units
  • Metric or Imperial Units
  Circular Geometry Gage

Model: 

Mahr Federal FormScan 3100

Features:

  • Circularity (Roundness), Flatness, Concentricity, Perpendicularity, Parallelism, Plane Runout, and Co-Axiality Measure
  • Resolution 0.00001”
  • Metric or Imperial Units
  Balance (Density Tester)

Model: 

Mettler Toledo / XS104

Features:

  • Resolution: 0.0001g
  • Digital printout
  • Calibration includes Self Adjustments
  Moisture Analyzer

Model: 

Data Support Co. MB45-2A0

Features:

  • Material moisture content analysis (%)
  • Internal Temperature and Wt. Calibration Kit
  Profilometer

Model: 

Federal Pocket Surf

Features: 

  • Ra, Rz, and Rmax/Ry Measurement
  • Roughness Units: Ðin or Ðm
  CAD Software

Model:

Autodesk Featurecam Premium 2017

Features:

  • Full 3D and 2D Engineering Drawing Capability
  SPC Software

Model:

Minitab 16

Features:

  • Capability 6 pack, X-bar, Histograms, and cPk
  Various N.I.ST. traceable gages on calibration schedule

Model:

Digital micrometers, calipers, indicators, and funtional fixtures

Features:

  • In-process and Final inspections performed by trained personnel
  Federal Products Co. instrumentation

Model:
Formscan 3100 Circular Geometry Gauge

Features: 

  • Surface tester
  • Roundness
  • Concentricity
  • Radial runout
  • Circular waviness
  • Squareness
  • Axial runout
  • Circular parallelism
  • Perpendicularity
  • Slope analysis (including DR/D0)
  Programmable Computer Comparitor

Model:
Starrett/Sigma Optical Quadra-Chek 2000 Measuring Projector

Features: 

  • Optical Edge Detector
  • Electronic Protractor
  • SPC capabilities
  Universal Punch Corp. instrumentation

Features: 

  • Concentricity Gauge with readout
  • Various additional optical and mechanical inspection equipment
  • Measuring and testing equipment and gauges all of which are calibrated to ISO 9000 Certification Standards.

Current AP Quality Control Process Capabilities

AS9100 C and ISO 9100:2008 Certification Upgrade to new revisions in 2Q 2018
First Article Inspection AS9102 or customer format reports
PPAP Submission Levels 1-5 Control Plan, Process Flow, PFMEA, GR&R (MSA), and Capability SPC
AQL Statistical Sampling Plan ANSI/ASQ Z1.4 applied inspection sampling levels per customer requirements
QMS Quality Records Control Industry and customer required retention system

 

Please contact us if you have any questions about our quality control processes.
 

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Comments: 

 

Hear from our clients.

They’ll do smaller quantities than anyone else because they hope to grow your business with you. Competitors don’t.

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